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PRO MP-6 - Installation and Operation
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Installation & Servicing Tips
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1.
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Ensure that newly installed bearings are pre-packed with grease
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2.
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Pre-grease bearings prior to installation using a manual grease gun to ensure that the grease point can freely receive grease. Clean all fittings prior to greasing.
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3.
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Select proper LV size and distribution rate for application.
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4.
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Assemble and setup lubricator, including accessories, according to instruction manual (if necessary).
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5.
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Once installed, the lubricator should be periodically observed to check that accidental damage has not occurred. Inspect the LED lights and display screen. If remote mounted, check lines.
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All PRO MP-6 orders come with a complete installation kit, which includes:
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1 perma PRO drive unit
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Pre-assembled
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1 perma PRO protection cover
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1 250cc / 500cc LV unit (filled with lubricant)
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1 Battery Pack (installed in drive unit)
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1 MP-6 distribution block
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1 MP-6 data cable
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1 B-808 - PRO / MP-6 mounting bracket
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1 B-807 - PRO mounting bracket bolts and washers
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2 A-710 Kit - 1" beam clamp (includes fasteners)
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Other included parts/accessories
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6 B-801 - 5/16"T x 1/8"MBSPP tube connector (straight)
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6 B-802 - 5/16"T x 1/8"MBSPP tube connector (90 degree)
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6 B-803 - 5/16"T x 1/8"MNPT tube connector (straight)
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6 B-804 - 5/16"T x 1/4"MNPT tube connector (straight)
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4 B-806 - MP-6 port plugs (for non-active ports)
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100ft B-810 - 5/16" tubing (pre-filled)
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LED
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Signal
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Signal Length
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Explanation
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green
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flash
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every 10 seconds
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normal operation
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red
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flash
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every 3 seconds
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error / malfunction
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green and red
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flash
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every 3 seconds
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LC-unit empty
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green
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light
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permanently
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lubricator is discharging
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green and red
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none
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none
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lubricator switched off or battery low
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Troubleshooting Guidelines
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Error code
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Malfunction
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Possible cause
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Corrective action
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E0
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Lubrication system has been switched off
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Excess motor current of the perma MP-6
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Replace perma MP-6 distributor
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F1 to F6
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Error at the displayed lubrication point
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Excess motor current of the lubricator motor caused by a blocking of the displayed outlet
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Clear the blockage and acknowledge the fault by pushing and holding down the ON/OFF/SELECT or SELECT button
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E2
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Lubrication system has been switched off
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Outlets of distributor not correctly recognized
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Replace distributor
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E3
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Lubrication system has been switched off
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Timeout while activating distributor. Connection cable damaged.
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Replace distributor. Replace connection cable.
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E4
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Lubrication system has been switched off
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Drive mechanism of the lubricator is defective
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Replace the drive unit of the lubricator
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E5
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Outlet configuration missing
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Outlets were not activated
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Activate desired outlets
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LC
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Lubrication system does not detect the PRO LC unit
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No PRO LC unit installed
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Install a PRO LC unit (observe the operating instructions of the lubricator)
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L0
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No power supplied to the lubrication system
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No power supplied to the lubricator
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Establish a power supply (observe the operating instructions of the lubricator)
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Use flexible lines which are no more than 15 feet long and have an internal diameter of at 3/8". Smaller diameter lines present increased resistance to grease flow. Before installing, always prime grease lines and pre-grease bearings. Minimize small orifice restrictions and ensure that the bearing will freely receive grease.
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A single PRO MP-6 in a quarry application
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Dual PRO MP-6 enclosure installed on drilling equipment
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