Perma USA | Lubricators | Star Vario | Operational Principles

The STAR VARIO consists of a drive unit, microprocessor including batteries (except for STAR CONTROL) and a replaceable lubrication canister (LC/reservoir). The STAR VARIO can be set for 1, 3, 6 or 12 month discharge periods. The STAR VARIO can also be turned “ON” and “OFF” with a switch. Make sure to pre-lubricate the lubrication point with the same grease or oil which is contained in the LC-unit. After setting the desired discharge period and size of the LC-unit, the lubricator can be screwed into the lubrication point. To activate it, turn the switch on the cover from "OFF" to "ON".

When the STAR VARIO is turned “ON” the motor will begin to run and the lubricant will be discharged. The STAR VARIO builds up to 5 bar (75 psi) of pressure at the initial discharge. With the discharge period set, the STAR VARIO will dispense either .13cc, .26cc or .53cc of lubricant depending on the size of the lubrication cartridge (60cc, 120cc or 250cc). The discharge periods can be changed during the lubrication period , if required (please refer to operating instructions, or call your local sales engineer). At the end of the discharge period, simply replace the lubrication canister (LC/reservoir) and batteries to begin a new lubrication cycle.

You will always be able to check the functioning mode of the lubricator by looking at the LED display. The red / green blinking lights indicate the status of the perma STAR VARIO (see the chart on the left of this page for more info).

To reuse a perma STAR VARIO only an LC kit is needed. The perma STAR VARIO drive unit is reusable so only the LC kit is needed to reorder. A lubricant filled LC and a new battery pack is included in a LC kit and can be used with the current STAR VARIO drive unit. For operation in rough/wet conditions, you may order a protection cap.

Temperature Range
a. Recommended for use within the temperature range of 14°F to 122°F.
b. Prolonged temperatures exceeding 122°F may diminish the stability of the plastic reservoir and the resultant reduction of pressure resistance.
c. Prolonged operation below 14°F may cause a reduction in performance and battery life.

Storage Conditions
a. Store STAR VARIOS and LC kits in a dry location. Recommended storage temperature 68°F.

Shelf Life
a. LC Unit (filled): ONE YEAR
b. Drive (w/o batteries): UNLIMITED
c. Batteries: ONE YEAR

Enclosure Rating and Certification
a. NEMA 13 / IP 54. Protected against dust and splash water.
b. CE Certified

Disposal
a. Empty LC unit: dispose with standard grease waste.
b. Batteries: dispose at local waste disposal (battery collection) points.
c. Drive Units: not applicable. The Star Drive Unit is reusable for several applications.

Warranty
a. LC unit = 2 years (also dependent upon lubricant manufacturer's warranty for life of lubricant)
b. Drive = 1 year



Electrochemical CLASSIC FUTURA FROST Electromechanical STAR VARIO STAR CONTROL PRO PRO MP-6 ECOSY Green Flashing (every 15 sec.) Functioning/OK Red Flashing (every 8 sec.) Error/Malfunction Green/Red Flashing LC-Unit Empty Red Constant Discharging	perma STAR VARIO Operational Principles The STAR VARIO consists of a drive unit, microprocessor including batteries (except for STAR CONTROL) and a replaceable lubrication canister (LC/reservoir). The STAR VARIO can be set for 1, 3, 6 or 12 month discharge periods. The STAR VARIO can also be turned “ON” and “OFF” with a switch. Make sure to pre-lubricate the lubrication point with the same grease or oil which is contained in the LC-unit. After setting the desired discharge period and size of the LC-unit, the lubricator can be screwed into the lubrication point. To activate it, turn the switch on the cover from "OFF" to "ON". When the STAR VARIO is turned “ON” the motor will begin to run and the lubricant will be discharged. The STAR VARIO builds up to 5 bar (75 psi) of pressure at the initial discharge. With the discharge period set, the STAR VARIO will dispense either .13cc, .26cc or .53cc of lubricant depending on the size of the lubrication cartridge (60cc, 120cc or 250cc). The discharge periods can be changed during the lubrication period , if required (please refer to operating instructions, or call your local sales engineer). At the end of the discharge period, simply replace the lubrication canister (LC/reservoir) and batteries to begin a new lubrication cycle. You will always be able to check the functioning mode of the lubricator by looking at the LED display. The red / green blinking lights indicate the status of the perma STAR VARIO (see the chart on the left of this page for more info). To reuse a perma STAR VARIO only an LC kit is needed. The perma STAR VARIO drive unit is reusable so only the LC kit is needed to reorder. A lubricant filled LC and a new battery pack is included in a LC kit and can be used with the current STAR VARIO drive unit. For operation in rough/wet conditions, you may order a protection cap. Temperature Range a. Recommended for use within the temperature range of 14°F to 122°F. b. Prolonged temperatures exceeding 122°F may diminish the stability of the plastic reservoir and the resultant reduction of pressure resistance. c. Prolonged operation below 14°F may cause a reduction in performance and battery life. Storage Conditions a. Store STAR VARIOS and LC kits in a dry location. Recommended storage temperature 68°F. Shelf Life a. LC Unit (filled): ONE YEAR b. Drive (w/o batteries): UNLIMITED c. Batteries: ONE YEAR Enclosure Rating and Certification a. NEMA 13 / IP 54. Protected against dust and splash water. b. CE Certified Disposal a. Empty LC unit: dispose with standard grease waste. b. Batteries: dispose at local waste disposal (battery collection) points. c. Drive Units: not applicable. The Star Drive Unit is reusable for several applications. Warranty a. LC unit = 2 years (also dependent upon lubricant manufacturer's warranty for life of lubricant) b. Drive = 1 year Home \| Lubricators \| Accessories \| Applications \| Services \| Members Copyright © 1997-2006 H-T-L perma USA.